Elphinstone Electrical Harnesses

Elphinstone Electrical Harnesses

Elphinstone Pty Ltd is a producer of cable assemblies and components for Underground and Surface Mobile Equipment used in the Mining and Explosive industries.

Wire processing and identification are achieved via a Komax Z633 Wire processing unit. This is capable of processing 36 different wires simultaneously with wire sizes ranging from 0.22mm² up to 6mm². Wire identification in contrasting colours via inkjet printing. The wire is currently sourced to meet MIL-W-81044 and MIL-C-27500.

Current cable assemblies are sleeved in Conduit, Spiral Wrap, Cloth tape, or Varflo sleeve which conforms to MIL-I-23053, or over braided via our Herzog harness braiding machines. Elphinstone has 2 braiding units - the KB 1/48 100 which covers a range of 8-20mm the KB 1/24-100 which covers a range of 25-40mm.

Elphinstone currently produces over 1500 variants and over 15,000 pieces per year for all existing customers with an on-time delivery performance of greater than 98%.

Quality testing

Elphinstone Electrical Harnesses operates the latest in modern technology at each stage of the manufacturing process. Our range of finishing equipment allows us to fully customise your products.

100% of all harness assemblies are tested for correct circuit continuity prior to delivery to the end-user along with visual inspections to ensure compliance with supplied prints. We have 2 x Cablescan 90 S32 PC based Testers capable of 0.1 ohms to 50 Kohms at 500 points per second.

Finishing options include:

  • Nylon braiding.
  • Split and unsplit corrugated tube.
  • PVC tube and Varflo fibreglass sleeve.
  • Heat shrink.
  • Spiral wrap.
  • Cloth tape.
  • Inkjet printing and hot foil stamp wire printing.

Additional solutions and services Include:

  • CAD 2D and 3D drawing and design.
  • Full assembly of dashboards, complex control assemblies, and other custom wiring harness solutions.
  • Specialist testing for unique wiring applications.
  • Full electronic point to point testing using Cablescan 90-S32 PC based tester, with diode, resistor, and capacitance capability.
  • After-market component sales, with more than 14,000 in stock.
  • 20, 18, 16, 14, 12, 10, 8, and 6 AWG wire – cross-linked polyethylene insulation in GXL and SXL.
  • Wire printing using Komax Zeta 663 laser inkjet cut print, strip, pin and bundle machine
  • Deutsch, Amphenol, Milspec, and sure seal connectors.
  • Harnesses can be sheathed in a range of options from Varflo (braided fibreglass coated with polyvinyl chloride resin), to cloth tape, spiral wrap, shrink wrap, and Nylon braided yarn.
  • Herzog harness braiders with the capacity to over braid single wires up to wire bundles of 45mm.

For more information make an enquiry and a member of our highly skilled team will contact you as soon as possible.